Technical Papers

Optimizing Cleanroom Operations: SOPs for Gowning Protocols

Written by Jan Eudy | July 15, 2024
This is Chapter 2 of Valutek's Technical Paper Series:
Standard Operating Procedures for Controlled Environments

In cleanroom environments, the operator represents one of the most significant sources of particulate contamination. To mitigate this risk, well-structured SOPs for gowning protocols are essential. This chapter explores the development of gowning SOPs that govern garment selection, donning sequence, personnel behavior, and cleanroom zoning — all aligned with environmental classification and process-specific risks.

Drawing on standards such as IEST-RP-CC003, USP 797, and Annex 1, this chapter offers a comprehensive approach to documenting gowning procedures that are both compliant and operationally efficient.

By the end of Chapter 2, readers will understand how to:

  • Define gowning zones and structure operator flow for contamination control
  • Select appropriate cleanroom garment systems based on ISO classification and use case
  • Incorporate testing methods like Helmke drum and body box validation
  • Document gowning SOPs using illustrated step-by-step procedures
  • Ensure operator compliance through clear SOP training and performance checks

“The specific methods and intentional order of operations for donning cleanroom garments controls the particulate integrity of the environment.”

 

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